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Cable Glands: Selection by Material, Rating and Entry

How to choose cable glands by material, ingress rating and thread type. A buyer's guide to metric, PG and NPT glands for panels and enclosures.

1. What a cable gland does (and what it is not)

A cable gland - sometimes called a cable connector or strain-relief fitting - is the mechanical seal where a cable passes through the wall of an enclosure, junction box or panel. Its job is threefold: it grips the cable's outer sheath so it cannot be pulled out, it maintains the ingress protection (IP rating) of the enclosure, and it can provide an earth or armour connection for screened or armoured cable. It is not a connector and does not carry the circuit current - the conductors inside the cable do that. Get the gland wrong and you get water ingress, loose cables, or a failed IP rating that voids the enclosure's whole protection.

2. Material: brass, stainless, plastic or aluminium

The gland body material must suit the environment, not just the budget:

MaterialBest forNotes
Nickel-plated brassIndoor panels, general industrialGood EMC shielding, cost-effective, the default choice
Stainless steel (A2/A4)Wash-down, marine, chemicalCorrosion-proof; A4 for seawater
PA (nylon) / plasticLight indoor, low cost, non-conductiveNo EMC path; watch temperature and UV
AluminiumWeight-sensitive, some outdoorLower cost than SS, watch galvanic corrosion

For EMC-sensitive panels, use a brass or stainless gland with an integral EMC spring clamp that bonds the cable screen to the enclosure - a plastic gland cannot do this.

3. Ingress protection: IP and the seal

The gland's own rating must meet or exceed the enclosure's. An IP68 gland on an IP65 box is wasted; an IP54 gland on an IP68 enclosure is the weak point. Two seals matter: the outer seal that compresses against the enclosure wall (often a conical or flat rubber gasket, or a dedicated locknut with O-ring) and the inner seal (the elastomer clamping seal insert) that grips the cable jacket. For outdoor and wash-down use specify a delivered IP68 with a properly sized seal; the gland only achieves its rating when the seal matches the actual cable diameter.

4. Thread type: metric, PG, NPT and more

The thread must match the threaded hole in your enclosure. The common standards:

Metric and PG are not interchangeable even at similar diameters (different pitch and flank), so confirm the enclosure's tapping before ordering. A mismatched gland either will not screw in or will not seal.

5. Sizing: matching the gland to the cable

Every gland covers a clamping range, expressed as the cable outer-diameter (OD) it accepts, e.g. M20 x 1.5 covering 6-12 mm. Follow this order:

  1. Measure the cable's actual OD (including jacket, not just the conductors).
  2. Pick the gland whose clamping range straddles that OD with margin - aim for the middle of the range, not the extreme.
  3. Match the clearance-hole / thread size to the enclosure (an M20 gland needs an M20 clearance hole).
  4. Confirm the seal insert supplied matches your OD band; some glands ship with a selectable or multi-range seal.

A cable sitting at the very edge of the range will be under-sealed at one end and over-clamped at the other. Resize rather than force it.

6. Special cable types

CableGland typeWhy
Armoured (SWA)Armour gland with BW/CW locknutBonds the armour to earth
Shielded / screenedEMC gland with spring clampMaintains screen-to-enclosure bond
Flat or non-roundSpecialty or twin sealRound glands only seal round cables
Fibre / dataNon-metallic, light gripNo electrical bond needed

7. Installation notes that matter

8. Quick procurement checklist

  1. Enclosure thread: metric / PG / NPT?
  2. Environment: indoor, outdoor, wash-down, corrosive?
  3. Cable OD and type (armoured, shielded, plain)?
  4. Required IP and any EMC / Ex requirement?
  5. Material and budget trade-off.

ELEHPD supplies IP68 nickel-plated brass and stainless cable glands in metric and PG threads, EMC and armoured variants, and the distribution boxes and waterproof enclosures they seal into - a complete cable-entry solution for panel builders and OEMs.

FAQ

Metric or PG - which should I standardise on?

Metric (M) is the modern IEC default and the right choice for new designs; most current enclosures are tapped metric. PG survives on legacy European equipment and some existing panels. Standardise on metric for new work, but keep a small PG stock to service older boards - the two threads are not interchangeable.

Does an IP68 gland make my enclosure IP68?

No. The enclosure's IP rating is set by its own seals and gasket; a gland only maintains the rating at the cable entry. An IP68 gland on an IP54 box still leaves you at IP54. Match or exceed the enclosure rating, and seal every unused entry with a blanking plug.

When do I need an EMC gland?

Use an EMC (shielded) gland with an integral spring clamp whenever the cable screen must stay bonded to the enclosure for electromagnetic compatibility - drives, variable-frequency panels, measurement and control wiring. A plastic or plain metal gland breaks that bond and lets interference leak in or out.

Can I use one gland size for several cable diameters?

Only if every cable's outer diameter falls inside that gland's published clamping range, ideally near the middle. A gland clamping 6-12 mm will not seal a 16 mm cable, and forcing it destroys the seal. Keep the correct sizes in stock rather than stretching one range.

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